Routing the Jazzmaster for the Gretsch Filtertron pickups

The Gretsch Filtertron pickups from Shanghai Guitars arrived in the post this morning so I have been able to crack on with the next stage of the build.

I had not realised that the baseplate of the neck Filtertron stuck out wider than the pickup itself. Because I want to have this in a tight rout, this needed modification. A few careful strokes with a hacksaw and that was easily sorted.

Next, to make the pickup routing template, I ripped some mdf to 35mm wide, the same width as the pickup and then taped them down, round a pickup, to the piece of MDF that will become the final template. NB: I checked the pickups were identically sized first because that is not always the case.

A run round with the top bearing cutter and I have the template…

…which matches the pickup perfectly.

I marked up their positions on the body, hogged out wood with a brad pointed drill bit, attached the template and routed to around 10mm deep.

Then removed the template and routed the final depth down to 19mm.

I check the fit, with bridge and neck in position.

Next job is to drill the runs for the pickup cables, and not forgetting a hole from the control cavity to just under the bridge, so that I can ground it. Here I drill through from the neck pickup cavity into the bridge pickup cavity. So much easier doing this before you’ve glued the neck in place, as I found out when I built my first guitar.

Final job for the day, with rapidly approaching storm clouds and a fierce wind picking up, was to sand the neck heel and neck pocket with 60 grit, give them a good clean and coat of Titebond Original, and clamp up the neck.

Suddenly it is starting to look like a guitar.

The next job will be to carve the heel to shape, drill pilot holes for all of the components, mount the control cover magnets, and sand it ready for finish.

Advertisements

3 thoughts on “Routing the Jazzmaster for the Gretsch Filtertron pickups

  1. Looking great!
    How did you measure out the placement of the pickups?

    • Working from the centre-line – I place the edge of the neck pickup about 0.25″ from the neck pocket (I don’t want that piece of wood between pickup and neck to be too thin). For the bridge pickup, the centre is usually around 2″ from the bridge saddles. I chose to put it 2.25″ from the bridge, just so that it isn’t quite as sharp and will be a fraction louder.

  2. Makes sense. Thanks!

Leave a Reply

Please log in using one of these methods to post your comment:

WordPress.com Logo

You are commenting using your WordPress.com account. Log Out / Change )

Twitter picture

You are commenting using your Twitter account. Log Out / Change )

Facebook photo

You are commenting using your Facebook account. Log Out / Change )

Google+ photo

You are commenting using your Google+ account. Log Out / Change )

Connecting to %s